LED Warehouse Lighting

Benefits of Upgrading to LED Lights


Warehouses must have proper lighting to ensure safe and efficient operations. Without these assets, issues like fatigue, eyestrain, and increased distractions are all potential risk factors employees face.


Any outdated fixture or harsh lighting condition can generate these unwanted symptoms or additional risk factors that can lead to injury.


The correct lighting improves visibility in the warehouse, prevents accidents, stops injuries, and delivers a clean and professional look for the entire facility.


Although numerous light types and technologies are available for warehouses today, light-emitting diodes (LEDs) are a top choice for several reasons. Multiple color temperatures, shapes, and sizes are available to ensure that each facility receives a customized look that requires minimal maintenance.


What Are the Benefits of LED Warehouse Lighting?


LED lights benefit any business because of this technology's unique overhead advantages. Upgrading can deliver an immediate impact while keeping the capital investments at appropriate levels.


Warehouses have significant lighting needs to manage. When the aisles get deep, and the materials packed high, numerous shadows can develop without proper illumination.


Any illumination deficiency in a warehouse can lead to a potential worker injury or less efficient efforts. When a facility operates high traffic areas, those lights can be on for most of the day, every day. Energy costs are typically more than 10% of this industry's expenditures monthly.


That's why it is crucial to examine the direct benefits that LED warehouse lighting provides once this upgrade is complete.


1. Safer Work Environment

New LED lights illuminate the aisles and walkways in a warehouse with better brilliance. They're often brighter than the products they replace. This technology is more reliable and lasts longer than other bulb types, which means a safer facility is available across multiple improvement categories.


When businesses can minimize the potential for workplace accidents and improve safety, they have happier, more confident workers that make better choices.


2. No Warmup Period

Some large warehouses run their lights all day. Others turn them on and off for areas that receive infrequent access.


Some bulb types require a warmup. Before they can function correctly, which means you're forced to leave them on to maintain productivity levels.


Upgrading to LED lights eliminates that problem. You can switch them on to receive full brightness immediately. Even if you need to flip the switch multiple times each day, the frequent on and off doesn't shorten the product's lifespan or degrade the bulb.


3. Better Productivity

If workers aren't waiting for the warehouse lights to provide enough illumination, they can be more productive. A complete switch two LED lighting results in up to a 10% performance improvement because the lighting is more consistent throughout the facility.


Better lighting also equates to improved visibility. When workers pick specific products for delivery or stack them upon receipt, the enhanced illumination ensures tasks can be completed with accuracy.


Even small reductions in picking and pulling errors deliver significant productivity improvements for today's warehouses.


4. Environmentally Preferred

When warehouses upgrade to LED lighting solutions, they implement an environmentally preferred solution that can deliver several potential benefits based on how the business operates.


  • The lights can reduce the amount of electricity the warehouse consumes each day.
  • Transitioning from incandescent light bulbs to LED solutions reduces the amount of heat generated within the facility, potentially reducing the loads placed on internal HVAC systems.
  • Less maintenance work is required because LED bulbs can last for up to 50,000 hours, and sometimes more.


Many local utility companies provide rebates or incentives for warehouses and other significant businesses to upgrade to this technology. Although each business experiences individualized results, the advantages begin when the installation work is complete.


5. Simplified Installs and Renovations

The installation process is relatively straightforward for LED lights. They typically require fewer tools, which means the process is straightforward and quick for installers. That shortens the amount of downtime that is necessary when performing this upgrade.


Many LED fixtures are designed with the installation process in mind, creating a secondary advantage for warehouses. With fewer needs to manage overall, it's easier to source the extra wirings or additional components that exist with this solution.


Each product comes with clear instructions for installation, although many warehouses find that they can swap one lightbulb for another when they want to implement LED lighting.


6. Improved Technology

LED fixtures can provide intelligent solutions for modern warehouses. Today's best products come with features that respond to how the spaces are used, including occupancy sensors that turn on the lights only when needed.


That means you can have workers stay focused on their tasks instead of trying to manage light switches as part of their duties. Do you really want forklift drivers to stop their equipment so that they can address overhead illumination issues?


Warehouse Lighting Tips to Consider with LED Bulbs


Warehouse lighting has some unique management requirements, even when you've chosen to upgrade to LED bulbs.


It is imperative to select the correct fittings for each location. The application area should receive an even spread of light with minimal disruption to customers or employees. Depending on what gets stocked, picked, or stacked, different light levels might be necessary.


Mounting levels can be significantly high in larger warehouses, which means light output and beam angles must be part of the consideration process.


Here are the ways that you can create the correct light levels for most warehouse facilities according to today's guidelines and regulations.


Avoid Glare Whenever Possible

Glare causes accidents in warehouses. Shades and reflectors that attach to your fittings can be a solution to an immediate problem, but LED lighting offers a more permanent answer. By switching to a better color temperature that works with the size and shape of your building, this technology can eliminate shadows while providing a consistent illumination area so that all workers, including forklift drivers, can see what they are doing.


Several Control Options Are Available

Various control options are available for today's best LED lights. Daylight harvesting, present sensors, and motion detectors can automatically improve a facility's energy efficiency. That's why this component is a regular feature for modern lighting schemes within the warehousing industry. Investing in this option ensures that lighting levels aren't wasted if no one is in an aisle or a specific area.


Emergency Lighting Solutions

An emergency lighting option in warehouses, including all industrial environments, is often a legal requirement. Investing in this area with LED lighting ensures that you receive an illumination design that makes sense when the rest of the power goes out for some reason.


Flicker-Free Solutions

When your warehouse uses lighting over moving machinery, the product must deliver illumination without flickering. If that solution isn't available, it can make moving parts seem like they are not functioning because of the stroboscopic effect that occurs. Even when workers can have a consistent view, sensitive individuals could find it challenging to manage their needs when the lights keep going on and off rapidly.


Hot and Cool Spot Avoidance

How your light fittings and fixtures are spaced is essential to the overall design of your warehouse when considering your illumination needs. When they are too close together with their positioning, you'll likely experience more glare and hot spots at the point where the overlapping occurs.


When they are too far apart, you'll receive more shadows and dark areas that limit worker productivity.


LED Warehouse Lighting Is an Upgrade That Makes Sense


You'll receive an upgraded illumination experience with LED warehouse lighting that delivers short- and long-term results. Since you can choose from several different color temperature options, the goal should be to find the right combination of lumens and Kelvin rating to maximize productivity levels throughout the day.


Every warehouse is unique. LED lighting can eliminate shadows and provide more illumination in vital areas, but that upgrade depends on fixture placement, stacking protocols, and facility size.


The warehouse environment can be supportive when you work to maximize available light while keeping a higher Color Rendering Index (CRI). Most facilities find that an 85+ CRI with a 4,000K color temperature providing the best results.


In return for those LED investments, the dividends are often a safer work environment that remains more energetic and productive. That's why it's an essential consideration for all operational warehouse facilities. ​